RepairPro HS 75

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Single component, shrinkage compensated, polymer modified, fiber-reinforced, sulphate and chloride resistant thixotropic structural repair mortar

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RepairPro HS 75

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M3

*This Coverage Is Theoretical & Depends Upon The Surface Profile Of The Substrate & The Wastage.
*Coverage Rates Given Refer To This Project Only.
*Wastage Of Material And Preparation Of Surface Not Included.

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DATA RESULT
Appearance Grey powder containing micro fine fibres
Mix Density approx. 2,250 kg/ m³
Max. diam of aggregate <2.5mm
Consistency of the mix thixotropic
Application thickness 10mm to 50mm in one layer
Working Time @ 25º C 60 min
Application temp. range From +5º C to +45º C
Max service temperature From -30º C to +60º C
Compressive Strength (N/mm²) (EN 12190) >   58 (7 days)>   75 (28 days)
Flexural Strength (N/mm²)  (EN 1504-3) >     8  ( 7 days)>   13 (28 days)
Pull off adhesion strength(ASTM D7234) >    2.5 ( 7 days)  Concrete failure>    3.5 (28 days) Concrete failure

Note:

* All values given are subject to 5-10% tolerance
* At +23°C and 50% relative humidity. Higher temperatures reduce, lower temperatures increase the times given.
* Properties listed above are only based on controlled laboratory samples and tests: Results may differ based upon statistical variations depending upon mixing methods and equipment, temperature, application methods, test methods, actual site conditions and curing conditions.

®=Registered trademark of the North Group.

 

Description

RepairPro HS 75 is a cementitious pre-bagged, ready-to-use structural repair mortar in powder form which requires only the site addition of clean water to produce a thixotropic, high strength repair mortar, suitable for structural concrete and masonry repairs. It possesses excellent bond characteristics to steel reinforcement and to concrete. RepairPro HS 75 mortar is shrinkage compensated, extremely durable and has low permeability. It contains no metallic aggregate and is chloride free.

In addition to shrinkage compensation, this product has been designed to develop tensile strength sufficient to withstand the internal stress generated by volume change to reduce the incidence of drying shrinkage cracking.

RepairPro HS 75 is suitable for hand, spray and troweled applications, in thicknesses up to 50mm in one layer by hand application. It is formulated to reduce the possibility of shrinkage cracks, and to improve physical and application properties

Additional Information

Applicable Standards/ Compliance: Packaging: Colours: Coverage/ Yield:
EN 1504-9 EN 1504-3 – Classified as R4 structural repair mortar

   25 kg bags Grey Water to Powder Ratio: 14 to 17%Trowel: 3.75 to 4 litres of water/ Spray: 4.00 to 4.25 litres of water Yield: 13 liters of mortar/ 25 kg bag Coverage: 1.3 m² per bag @ 10mm thickness.
* This coverage is theoretical & depends upon the surface profile of the substrate & the wastage

Typical Applications

  • All types of structural repair which can be applied by trowel or wet spray.
  • Vertical & overhead repairs to restore concrete cover.
  • General concrete and masonry repairs
  • Voids greater than 10mm & large-scale repairs where formwork cannot be erected.
  • Repair and protection to both new and old concrete subject to attack from water containing chlorides and sulphates etc.
  • Repairs to reinforced or pre-stressed beams or columns.
  • Repairs in industrial areas, especially those containing mineral oils, lubricants and which are subject to heavy abrasion.
  • Repairs in marine environments.
  • Repair of structural members subjected to repetitive loading.
  • Repair and reinstatement of concrete cover damaged by corroded reinforcing steel
  • Filling of rigid joints
  • Repair of precast structures

Benefits

  • Shrinkage compensation - reduces the risk of cracking due to shrinkage and ensures full contact with host concrete and load transfer in structural repair situations
  • No primer required - allows rapid application at reduced cost. Exceptional bond to concrete substrates without independent primer
  • Dimensional stable repairs, extremely low permeability - gives excellent resistance to attack by aggressive elements
  • Enhanced Durability through shrinkage control systems - utilisation of low water cement ratio (improved cement hydration) ensures minimum permeability, high durability, reducing microdefects, drying shrinkage, and enhancing bond.
  • Can be spray applied - rapid application of large quantities
  • High strength & low permeability provide maxi- mum protection against carbon-di-oxide & chlorides
  • RepairPro HS 75 is protected against environmental aggressive agents in solution, resistant to acid gases, chloride ions, oxygen & water.
  • Non-shrink, Non-toxic, Non-corrosive
  • Contains no chloride admixtures or metallic aggregate
Technical Data Sheet Download
Substrate Preparation

The surface onto which the product is to be applied should be scabbled to remove laitance and expose aggregate. Do not use bush hammers or similar preparation equipment that can crush the aggregate but leave it in place. The substrates must be sound, clean, dust free and free from all traces of oil, curing compound, gypsum, paint, corrosion deposits or algae, laitance which would impair adhesion.

Remove degraded and or loose concrete until the substrate is solid, resistant and rough. Any previous restoration work which is not soundly bonded should also be removed. The damaged areas of concrete to be removed should be clearly identified. The perimeter of the area should be saw cut to a depth of 10mm and the edges cut as neatly as possible keeping the sides square. Feather-edging is not permitted and a minimum thickness of 10mm must be maintained over the whole repair area.

If reinforcement is corroded ensure that the back of the steel has been exposed. Reinforcement should have all rust removed by the use of power tools, abrasive blasting (wet or dry) or wire brushing. Reinforcing steel should be exposed and cleaned around its whole circumference. For extra protection, rebars can also be overcoated with zinc-based epoxy primer RepairPro ZR formulated specially for steel protection. Reinforcing steel should be exposed and cleaned around its whole circumference. Severely corroded reinforcement may require replacement and the engineer must be consulted.

Product Preparation

Add 3.75 liters of clean water in the mixing bucket. Add full bag of RepairPro HS 75 powder slowly and mix continuously for approximately 3- 5 minutes until a smooth, creamy and lump free consistency is achieved. Add 0.5 litre water, if necessary, within the limits given (max 4.25 liters / bag), until the required consistency is achieved. Mix for a further 1-2 minutes. The amount of water required will be affected by ambient temperature and relative humidity.

Product Application

After mixing, RepairPro HS 75 can be sprayed, or trowel applied. When applying by hand RepairPro HS 75 must be forced tightly into the substrate to ensure intimate contact with the pre-wetted substrate.

Others

Cleaning:

Clean all tools immediately after use with clean water. Hardened material can be cleaned with a solvent.

Storage & Shelf Life:

12 months from manufacturing date in original and unopen packaging, under cover, in dry condition, away from humidity, heat, moisture, protected from extreme temperatures, rainfall and direct sunlight. Drums must be stored in original package, in vertical position. Failure to comply with the recommended storage conditions may result in premature deterioration of the product or packaging

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