Ready to use, rapid drying, shrinkage controlled, industrial grade, high strength, semi-dry cementitious floor screed with very low emission of VOC for thickness from 10mm to 100mm per layer.
Resistance to ageing, solvents, oils, acids and alkalis:
Excellent
Application temp. range
From +5º C to +35º C
Temperature resistance
From -30°C to +90°C
Compressive Strength (N/mm²)EN 12190
> 35 (1 day) ≥ 60 (28 days)
Flexural Strength (N/mm²) EN 1504-3
> 6 (1 day) > 10 (28 days)
Pull off strength (BS 1881 Part 207)
> 3.5 (28 days)
Impact Resistance @ 28 days(EN ISO 6272-1)
No cracking or delamination observed
Residual Moisture(EN 196)
< 3.5% (1 day) < 1.5% (4 days)
Waiting time before bonding flooring:CeramicStoneResilient, textile and Parquet
1 day2 days4 days
Waiting time before overcoating:≤ 3 mm ≤ 5 mm ≤ 10 mm *Times are approximate and will be affected by changing substrate and ambient conditions, particularly the temperature and relative humidity.
FloorPro Rapid 60 is a pre-blended ready-to-use mortar with rapid setting and controlled shrinkage based on a special hydraulic binder and graded aggregates and is suitable for forming unbonded and bonded screeds on new and existing slabs and FastTrack industrial refurbishment internally and externally.
Additional Information
Applicable Standards/ Compliance:
Packaging:
Colours:
Coverage/ Yield:
§ Classified as CT - C60 - F10 according toEN 13813§ EN 13892-1§ BS 8204 part 1
50 kg bag.
Grey
§ Water to Powder Mix Ratio: 11 to 13% (6 to 6.5 litres)Layer Thickness:10-100mm§ Minimum thickness guidelinesapprox. 10 mm for bonded screeds and repairsapprox. 40 mm for screeds on isolating or insulating layerapprox. 30 mm for pipes & conduits.§ Maximum: approx 100mm in one single layer
Typical Applications
For Indoor and Outdoor use
For Dry and Wet areas (example: bathrooms, kitchen, toilets, balconies)
To obtain a defined level and a solid smooth surface suitable to receive the final flooring and that they are supported by a load-bearing structure such as a slab.
As repair mortar for concrete floors and cementitious screeds where it is required to lay floorings in a short time (e.g., Warehouses, garage and workshops, aircraft hangers, forklift traffic areas, supermarkets, shopping malls, hospitals, residences, offices, hotels etc.)
For forming screeds that are set for foot traffic in 12 hours and completely dry in 4 days only, for installing various acoustic insulation systems and floor coverings such as wood, parquet, PVC, linoleum, rubber ceramic tile, natural stone, carpet or other floor coverings in areas where fast-drying screeds are required. (depending on the screed thickness, the moisture content and the site conditions)
For Forming Screeds that are ready to receive ceramic tiles after 24 hours and natural stone flooring after 2 days.
Suitable for areas subject to wheeled service loads such as chairs and trolleys, typically in car parks, hospitals, hotels, theatres, schools and shopping centers.
Ideal for levelling differences in thicknesses from 10 mm to 100 mm in one layer, depending on the difference in the level and on the type of application: bonded, unbonded or floating screed.
For areas which are exposed to permanent wetness.
For fast-track bonded screeds and screeds installed on an isolating or insulating layer.
Suitable for forming heated screeds without the need for plasticizers.
Benefits
Extremely easy to use, only water addition on site is required.
Long working time can be worked with and smoothed for almost 1 hour despite of short curing time.
Suitable for application by pump, even at higher temperatures.
Temperature resistant from -30°C to +90°C, therefore suitable for balconies, terraces, garages, industrial floor coverings cleaned with superheated steam.
Insensitive to moisture, therefore suitable for areas exposed to permanent wetness.
Ideal solution where good quality graded aggregate is hard to find for job sites where logistics is involved in mixing conventional binders that can be difficult.
The substrate should be at least 3 months old, clean and free from all dust and contamination, structurally stable and having a moisture content < 4% and also must be clean, sound, free from grease, old paint and other residues. The substrate must be mechanically prepared, using a diamond grinding, shot blasting or even scarifying machine. Remove heavy contamination, residues of oil and wax mechanically. Smoothed surfaces with a cement slurry on top should be removed by shot blasting.
Preparing the Mix
FloorPro Rapid60 can be mixed in:
rotating mixers;
normal job site mixers;
centrifugal mixers;
automatic pressure pumps
Product Preparation
Add FloorPro Rapid 60 in a forced action concrete mixer and mix with water while mixer is running for at least five minutes until a stiff plastic consistency is achieved. The amount of water required per 50kg bag of FloorPro Rapid 60 is about 6 to 6.5 L. Never vary the amount of water on-site because this will weaken the mortar’s final performance.
Single bags of FloorPro Rapid 60 can also be mixed in a suitable vessel (e.g. hob bock) with a basket stirrer attached to an electric drill. Put adequate amount of gauging water in the vessel, add FloorPro Rapid 60 and mix until a stiff plastic/semi-dry consistency is achieved. Tamp and float the mix until a dense, smooth surface is obtained without bleeding
Product Application
Spread the mortar with a shovel, trowel or screeding bar, compact, scrape off with a levelling board, rub down with a wooden board and smooth if necessary. Protect newly applied screed from too rapid dehydration (like wind, direct sunlight). The applied screed should be covered with polythene sheet immediately following finishing (with all leading edges lapped and secured) and left covered for a minimum 24 hours or more depending upon the further site work (if any) to be implemented in successions.
Others
Cleaning:
Tools, equipment and mixers with clean water immediately after use (before hardening). Cured material can only be removed by mechanical means.
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