FloorPro PU ID System

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Two-component, solvent-free, flexible, pigmented, high-quality aromatic polyurethane coating finish for traffic deck applications with excellent resistance to wear and abrasion.

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Only %1 left
SKU
FPPUID-21

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Product Pack Size Coverage Unit Total Requirement No of units Required
FloorPro Primer SF (200 microns)Layer 1 18 0.15 ltr/m2
FloorPro PU ID (200 Microns) Layer 2 18 0.20 ltr/m2
FloorPro PU ID (200 Microns) Layer 3 18 0.20 ltr/m2
FloorPro Primer SF (200 microns)Layer 1 0.00
FloorPro PU ID (200 Microns) Layer 2 0.00
FloorPro PU ID (200 Microns) Layer 3 0.00
Price/Sqm

*This Coverage Is Theoretical & Depends Upon The Surface Profile Of The Substrate & The Wastage.
*Coverage Rates Given Refer To This Project Only.
*Wastage Of Material And Preparation Of Surface Not Included.

Product Pack Size Coverage Unit Total Requirement No of units Required
FloorPro Primer SF (200 microns)Layer 1 18 0.15 ltr/m2
FloorPro PU ID (400 Microns) Layer 3 18 0.25 ltr/m2
FloorPro PU ID (400 Microns) Layer 4 18 0.25 ltr/m2
FloorPro Primer SF (200 microns)Layer 1 0.00
FloorPro PU ID (400 Microns) Layer 3 0.00
FloorPro PU ID (400 Microns) Layer 4 0.00
Price/Sqm

*This Coverage Is Theoretical & Depends Upon The Surface Profile Of The Substrate & The Wastage.
*Coverage Rates Given Refer To This Project Only.
*Wastage Of Material And Preparation Of Surface Not Included.

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DATA

RESULT

Consistency of the Mix

Liquid Paste

Mix Density (g/cm³)

1.35

Solid content by volume

100%

Dry film thickness

 200 to 400 microns

Bond Strength to concrete (BS 1881)

>2 N/mm².

Tear Strength (ASTM D624)

>15 N/mm².

Crack Bridging (ASTM C1305)

Pass

Density (kg/cm³)

1350 ± 50

Working Time (Pot life)

2 hours @30º C

Drying Time/ Initial cure

Set to Foot Traffic

24 hours @20º C

18 hours @30º C

Full cure/ Chemical resistance

5 days @ 30º C

Overcoating Time

4 to 36 hours @30º C

Application Temperature

+5º C to +35º C

Service Temperature

-20º C to +85º C

Impact Resistance (ASTM D2794)

No cracking

Elongation (ASTM D412)

> 200%

Taber Abrasion resistance (ASTM C4060, CS17 wheel)

< 50 mg loss/1000 cycles

Flash Point

Non-flammable

VOC content

< 10 g/ liter

Description

FloorPro PU-ID is a two-component elastomeric, pigmented, high quality, high-build aromatic polyurethane (PU) protective coating with crack-bridging and high abrasion resistance properties, designed for application in trafficked areas. It exhibits excellent wear, abrasion & chemical resistance and is suitable for use in a wide variety of industrial and commercial applications. It is a pigmented, semi-gloss & bright finish, coating with minimum dirt pick-up property and ease of cleaning. It’s hard, elastic surface reduces slippage and the squeaking noise.

 

FloorPro PU-ID provides impermeable protection against common oils, greases, lubricants, aviation fuels and hydraulic oils. As in all corrosive situations, a full analysis of operating and exposure conditions is required, followed by reference to chemical resistance data to ensure product suitability. It is supplied as a two-pack material in pre- weighed quantities ready for on-site mixing and use.

 

On exposed decks, where UV resistance is required, FloorPro PU-ID is used as an intermediate coating layer topped with a UV resistant aliphatic polyurethane topcoat FloorPro PU-ED.

 

For applications requiring enhanced waterproofing, such as car park decks above retail and shopping units, the use of FloorPro PU Membrane (liquid polyurethane membrane), is recommended on surface prepared with FloorPro Primer SF and FloorPro Anti-Slip Aggregates before the application of base coat. Please refer to relevant method statement.

Additional Information

Typical Applications

As part of FloorPro polyurethane deck coating systems for internal protective and waterproof systems produced using polyurethane membrane FloorPro PU Membrane, preliminary broadcast with FloorPro Anti-Slip Aggregates. On intermediate internal car park decks, FloorPro PU-ID may be used as a hard-wearing, chemical & abrasion-resistant floor finish topcoat.

It is ideally suited for use in wet areas where a high degree of resistance to chemicals, oils, and grease is required such as

  • Chemical manufacturing plants.
  • Pharmaceutical and other medical facilities.
  • Car production and showroom facilities.
  • Aircraft hangers and maintenance areas.
  • Warehouses with high-density traffic, and vehicle movement areas.
  • Food and beverage production areas.

Benefits

  • Excellent wear and abrasion resistance
  • Flexible and bridges dynamic cracks
  • Semi-gloss attractive finish
  • Good chemical and oil resistance
  • Excellent hiding power
  • Ease of cleaning
  • Long service life
  • Durable, low maintenance costs.
  • VOC compliant
  • Available in a wide range of colors to improve the working environment and identify slip hazard areas.
  • Resistant to acids and alkalis of medium concentrations, mineral oil products, and solvents
  • Easy application by brush, roller, or squeegee
Technical Data Sheet Download
Material Safety DataSheet Download
Test Reports Download
Substrate Preparation

The long-term durability of any resin floor system is determined by the adhesive bond achieved between the flooring material and the substrate. It is most important therefore that substrates are correctly prepared prior to application. These should normally have been placed for at least 28 days and have a moisture content of less than 5%. The compressive strength of the substrate concrete must be at least 25 N/mm² and its tensile strength must be at least 1.5 N/mm². The strength of the substrate must also be suitable for its final use and the types of load to which it will be subjected after system installation.

The substrate must be structurally sound. Loose or unsound concrete should be removed & made good. Surfaces must be entirely free of oil, grease, paint, corrosion deposits, dust, laitance, curing compound residues, or other surface deposits. Repair to the substrates, filling of blowholes/ voids and surface leveling must be done before coating application.

The preferred method for surface preparation of concrete is captive blasting. This produces a well-prepared laitance-free, the vacuum-cleaned surface to produce a lightly exposed aggregate surface. Alternatively, the use of light mechanical scabbling, grit/shot-blasting, or grinding with a diamond disk, followed by vacuum cleaning can also be utilized. Surface irregularities must be ground down or filled out with RepairPro EP FC/ RepairPro EP FCB or repair materials from RepairPro range.

Priming/ Sealing:

FloorPro PU-ID requires priming. Based on the project requirements, the floor should be primed with FloorPro Primer SF. Work the primer well into the surface of the concrete taking care to avoid ponding or over-application. The primer should be left to achieve a tack-free condition before applying the topcoat. The second coat of primer may be required if the substrate is excessively porous.

Product Preparation

The base and hardener components of FloorPro PU-ID should be thoroughly stirred before the two are mixed together. The entire contents of the hardener container should be poured into the base container and the two materials mixed thoroughly, then add the color pot and mix for at least 2-3 minutes using a slow-speed drill (300-400 rpm) fitted with a spiral mixing paddle until all striations have disappeared and a uniform color is obtained. Mix these components in the quantities supplied taking care to ensure all containers are scraped clean. Do not add solvent thinners at any time.

Product Application

Pour the part mixed material into a clean pail & remix for a further 30 seconds. Apply by roller, squeegee, straight steel, or rubber trowel to the primed tack-free surface. Apply at a minimum rate of 0.20 to 0.50 litre/m²/ coat (please refer to the relevant method statement for exact coverage rates). FloorPro PU-ID can be applied as a single intermediate coat, or as a multi-coat sandwich system incorporating aggregates to give a slip-resistant finish. When applying as a topcoat or part of a multi-coat system, do not exceed the maximum overcoating times of the previous coating.

The first coat of FloorPro PU-ID should be applied using a good quality medium-haired pile roller, suitable for the epoxy application, or squeegee with criss-cross strokes to achieve a good continuous coating. A minimum film thickness of 200 microns should be applied. This can be increased where specifications demand

When the base coat has reached initial cure (12 hours @ 20°C or 5 hours at 35°C). The topcoat can be applied by a medium-haired roller, at a minimum film thickness of 200 microns. Care should be taken to ensure that a continuous film is achieved

Smooth Finish:

FloorPro PU-ID is a versatile product & can be applied in various application thicknesses from 200 microns to 250 microns per coat giving DFT thickness of 0.4-0.5mm when applied as a two-coat system. To achieve a smooth finish at an application rate of 200 microns per coat use a medium pile roller or a suitable paintbrush.

Anti-Slip resistant Finish:

If a slip-resistant texture is required, the base coat shall be applied as per the standard application, but at a minimum film thickness of 250 microns. Apply aggregate to wet base coat with the chosen FloorPro Anti-slip Aggregates 0.6-1.0 kg/m². This should be done as soon as possible after laying

The recommended procedure is to completely blind the base coat i.e. apply excess dressing aggregate to completely obliterate the base coating. Alternatively, the FloorPro Anti-slip Aggregates can be broadcast in a light random dressing to provide a less dense finish. The top coat can now be applied by medium haired roller, at a minimum rate of 0.25 litre/m²/ coat. Care should be taken to ensure that a continuous film is achieved & the rough surface, caused by the aggregate, is completely sealed.

FloorPro PU-ID when used as a topcoat may consume more material than the base coat to achieve a fully sealed surface. This topcoat must be applied within 36 hours at 25°C or 24 hours at 40°C of the application of the first coat.

Prior to application, FloorPro PU-ID should be stored undercover and protected from extremes of temperature in an air-conditioned environment immediately prior to application.

Others
  • Do not apply the product on substrates with rising moisture.
  • Do not dilute the product with solvent or water.
  • Do not apply the product on dusty, crumbling or weak substrates.
  • Do not mix partial quantities of the components to avoid mixing errors; the product may not harden correctly.
  • Do not expose the mixed product to sources of heat.
  • Do not apply the product directly on substrates with moisture content higher than 4% and/or with capillary rising damp
  • The temperature of the substrate must be at least 3°C higher than the dew-point temperature. Higher temperatures reduce, lower temperatures increase the processing time.
  • The incorrect assessment and treatment of cracks may lead to a reduced service life and reflective cracking
  • For exact color matching, ensure the FloorPro PU-ID in each area is applied from the same control batch numbers
  • Make sufficient material, plant and labour available to ensure that the application is a continuous process.
  • Prior to the final coat of a textured coatings, it is essential that the floor should be cleaning thoroughly prior to the application of the final coat to ensure no trapped contaminants e.g., dirt, dust, and sand.
  • Prior to application, FloorPro PU-ID and surfaces of the equipment which will come in direct contact with the material itself, should be stored undercover and protected from extremes of temperature in an air-conditioned environment immediately prior to application.
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