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FloorPro PU ED System

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Two-component, solvented, flexible, pigmented, high quality aliphatic polyurethane, UV resistant protective coating for traffic deck applications with excellent resistance to chemicals, wear and abrasion
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SKU
FPPUED-19
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m²
Product Pack Size Coverage Unit Total Requirement No of units Required
FloorPro Primer SF (200 microns)Layer 1 18 0.15 ltr/m2
FloorPro PU ID (200 Microns) Layer 2 18 0.20 ltr/m2
FloorPro PU ED (200 Microns) Layer 3 18 0.20 ltr/m2
FloorPro Primer SF (200 microns)Layer 1 0.00
FloorPro PU ID (200 Microns) Layer 2 0.00
FloorPro PU ED (200 Microns) Layer 3 0.00
Price/Sqm

*This Coverage Is Theoretical & Depends Upon The Surface Profile Of The Substrate & The Wastage.
*Coverage Rates Given Refer To This Project Only.
*Wastage Of Material And Preparation Of Surface Not Included.

Product Pack Size Coverage Unit Total Requirement No of units Required
FloorPro Primer SF (200 microns)Layer 1 18 0.15 ltr/m2
FloorPro Antislip Aggregate Layer 2 25 1.00 ltr/m2
FloorPro PU ID (400 Microns) Layer 3 18 0.25 ltr/m2
FloorPro PU ED (200 Microns) Layer 4 18 0.25 ltr/m2
FloorPro Primer SF (200 microns)Layer 1 0.00
FloorPro Antislip Aggregate Layer 2 0.00
FloorPro PU ID (400 Microns) Layer 3 0.00
FloorPro PU ED (200 Microns) Layer 4 0.00
Price/Sqm

*This Coverage Is Theoretical & Depends Upon The Surface Profile Of The Substrate & The Wastage.
*Coverage Rates Given Refer To This Project Only.
*Wastage Of Material And Preparation Of Surface Not Included.

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DATA

RESULT

Consistency of the Mix

Liquid Paste

Mix Density (g/cm³)

1.40

Solid content by volume

65%

Wet film thickness

200 microns

Tensile Strength

> 7 N/mm².

Tear Strength (ASTM D624)

> 7 N/mm².

Elongation (ASTM D412)

15-25%

Shore D Hardness (ASTM D2240)

50-60

Pull off Bond Adhesion to primed concrete (ASTM D4541)

>2 N/mm²

Density (kg/cm³)

1250 ± 50

Working Time

60 min.@20º C

30 min.@30º C

Drying Time/ Initial cure

Set to Foot Traffic

24 hours @20º C

18 hours @30º C

Full cure/ Chemical resistance

7 days @ 25º C

Overcoating Time

6- 24 hours

Application Temperature

+10º C to +35º C

Service Temperature

-20º C to +85º C

Elongation (ASTM D412)

> 300%

Taber Abrasion resistance (ASTM C957)

< 50

Flash Point

35º C

VOC content

< 120 g/ liter

* All values given are subject to 5-10% tolerance

* Properties listed above are only based on controlled laboratory samples and tests: Results may differ based upon statistical variations depending upon mixing methods and equipment, temperature, application methods, test methods, actual site conditions, and curing conditions.

®=Registered trademark of the North Group.

Description

FloorPro PU-ED is a two-component elastomeric, pigmented, high-quality, aliphatic polyurethane (PU) protective coating with color stability and semi-gloss finish, designed to provide an added level of protection to new and existing trafficked areas.

It provides UV resistance, and exhibits excellent wear, abrasion & chemical resistance, and is suitable for use in a wide variety of industrial and commercial applications.

FloorPro PU-ED provides impermeable protection against common oils, greases, lubricants, aviation fuels, and hydraulic oils. As in all corrosive situations, a full analysis of operating and exposure conditions is required, followed by a reference to chemical resistance data to ensure product suitability. It is supplied as a two-pack material in pre-weighed quantities ready for on-site mixing and use.

For applications requiring enhanced waterproofing, such as car park decks above retail and shopping units, the use of FloorPro PU Membrane (liquid polyurethane membrane), is recommended on surfaces prepared with FloorPro Primer SF and FloorPro Anti-Slip Aggregates before the application of base coat. Please refer to the relevant method statement.

Additional Information

Typical Applications

As a Topcoat in FloorPro traffic deck coating systems

  • External flooring works
  • Transport depots.
  • Car production and showroom facilities.
  • Aircraft hangers and maintenance areas.
  • Warehouses & garages with high-density traffic.
  • Food and beverage production areas.
  • Car parks, Vehicle movement areas.

Benefits

  • Excellent impact, wear, and abrasion resistance
  • Flexible and bridges dynamic cracks
  • Semi-gloss attractive finish aesthetically enhancing car park
  • Seamless and watertight
  • Rapid application, reliable and safe
  • Good chemical and oil resistance
  • Minimum dirt pick-up and ease of cleaning
  • UV resistant. Long service life
  • Durable, low maintenance costs.
  • Specially formulated for use in Middle East conditions.
  • Resistant to acids and alkalis of medium concentrations, mineral oil products, and solvents
  • Available in a wide range of colors to improve the
  • working environment and identify slip hazard areas.
  • Easy application by brush, roller, or squeegee
Technical Data Sheet Download
Material Safety DataSheet Download
Test Reports Download
Substrate Preparation

The long-term durability of any resin floor system is determined by the adhesive bond achieved between the flooring material and the substrate. It is most important therefore that substrates are correctly prepared prior to application. These should normally have been placed for at least 28 days and have a moisture content of less than 5%. The compressive strength of the substrate concrete must be at least 25 N/mm² and its tensile strength must be at least 1.5 N/mm². The strength of the substrate must also be suitable for its final use and the types of load to which it will be subjected after system installation.

 

The substrate must be structurally sound. Loose or unsound concrete should be removed & made good. Surfaces must be entirely free of oil, grease, paint, corrosion deposits, dust, laitance, curing compound residues, or other surface deposits. Repair to the substrates, filling of blowholes/ voids and surface leveling must be done before coating application.

 

The preferred method for surface preparation of concrete is captive blasting. This produces a well-prepared laitance-free, the vacuum-cleaned surface to produce a lightly exposed aggregate surface. Alternatively, the use of light mechanical scabbling, grit/shot-blasting, or grinding with a diamond disk, followed by vacuum cleaning can also be utilized. Surface irregularities must be ground down or filled out with RepairPro EP FC/ RepairPro EP FCB or repair materials from RepairPro range.

 

Priming/ Sealing/ Basecoat:

FloorPro PU-ED requires priming. Based on the project requirements, the floor should be primed with FloorPro Primer SF. Apply FloorPro Primer SF to the prepared surface at an application rate in the range of 0.15 to 0.30 ltr/ m². Quantity will depend on surface texture and porosity. Whilst FloorPro Primer SF is still wet, blind with the required size of FloorPro Anti-Slip Aggregates at an estimated rate of between 0.6-1.0 kg/m², leave to dry for 16 hours @ 35º C. Prior to the removal of excess FloorPro Anti-Slip, Aggregates ensure that the grains are firmly embedded in the primer. Apply FloorPro EC 200 or FloorPro PU-ID as a basecoat to the primed surface broadcasted with FloorPro Anti-Slip Aggregates at an application rate in the range of 0.2 to 0.5 litre/m², per coat depending on the size of FloorPro Anti-Slip Aggregates

Product Preparation

The base and hardener components of FloorPro PU-ED should be thoroughly stirred before the two are mixed together. The entire contents of the hardener container should be poured into the base container and the two materials mixed thoroughly, then add the color pot and mix for at least 2-3 minutes using a slow-speed drill (300-400 rpm) fitted with a spiral mixing paddle until all striations have disappeared and a uniform color is obtained. Mix these components in the quantities supplied taking care to ensure all containers are scraped clean. Do not add solvent thinners at any time.

Product Application

Apply FloorPro PU-ED to the basecoat by roller, squeegee, straight steel, or rubber trowel at an application rate of 0.10 - 0.20 litre/m², (100-200 microns wft) per coat. Apply a single coat or a multi-coat sandwich system incorporating aggregates to give a slip-resistant finish. When applying as a topcoat or part of a multi-coat system, do not exceed the maximum overcoating times of the previous coating

 

If a maintenance coat has to be applied, thoroughly wash the existing FloorPro PU-ED. Allow to dry, then immediately prior to overcoating, wipe the surface with a cloth dampened with a suitable thinner (Xylene / MEK / Acetone).

The top coat of FloorPro PU-ED should be applied using a good quality short-haired pile roller, suitable for polyurethane application, or squeegee to achieve a continuous coating. Ensure that loose hairs on the roller are removed before use. Care should be taken to ensure that a continuous film is achieved. Prior to trafficking, allow the following cure periods.

  • Foot Traffic: 24 hours @ 25°C or 18 hours at 35°C

  • Vehicle Traffic: 5 days@ at 25°C or 4 days at 35°C

 

Traffic marking lines may be applied using FloorPro LMP after five days from the time of application.

Others
  • Do not apply the product on substrates with rising moisture.
  • Do not dilute the product with solvent or water.
  • Do not apply the product on dusty, crumbling or weak substrates.
  • Do not mix partial quantities of the components to avoid mixing errors; the product may not harden correctly.
  • Do not expose mixed product to sources of heat.
  • Do not apply the product directly on substrates with moisture content higher than 4% and/or with capillary rising damp
  • The temperature of the substrate must be at least 3°C higher than the dew-point temperature. Higher temperatures reduce, lower temperatures increase the processing time.
  • The incorrect assessment and treatment of cracks may lead to reduced service life and reflective cracking
  • For exact color matching, ensure the FloorPro PU-ED in each area is applied from the same control batch numbers
  • Make sufficient material, plant and labour available to ensure that the application is a continuous process.
  • Prior to the final coat of a textured coatings, it is essential that the floor should be cleaning thoroughly prior to the application of the final coat to ensure no trapped contaminants e.g., dirt, dust, and sand.
  • Prior to application, FloorPro PU-ED and surfaces of the equipment which will come in direct contact with the material itself, should be stored undercover and protected from extremes of temperature in an air-conditioned environment immediately prior to application.
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