FloorPro EC 200

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Three-component, solvent-free, high build epoxy floor coating
In stock
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SKU
FPEC200
Where To Buy
DATA RESULT
Appearance Liquid Paste
Mix Density (g/cm³) 1.45
Solid content by volume  100%
Wet film thickness  200 microns 
Compressive Strength (ASTM C580)  >75 N/mm² (7 days)
Flexural Strength (ASTM D624) >30 N/mm²
Tensile Strength >15 N/mm²
Bond Strength >2 N/mm²
Working Time (Pot Life) 180 min.@10º C 90 min.@20º C 45 min.@30º C
Drying Time/ Initial cureSet to Foot Traffic 24 hours @20º C18 hours @30º C
Full cure/ Chemical resistance 14 days @10º C  7 days @20º C  5 days @30º C
Overcoating Time  24 – 48 hours @10º C  16 – 32 hours @20º C   8 – 24 hours @30º C
Impact Resistance (ASTM D2794) No cracking
Shrinkage Nil
Application Temperature +5º C to +35º C
Service Temperature -20º C to +60º C
Water absorption < 0.1%
Taber Abrasion resistance(ASTM C957) < 50mg loss/ 1000 cycles
Flash Point Non-flammable
VOC content < 50 g/ liter

* All values given are subject to 5-10% tolerance

* Properties listed above are only based on controlled laboratory samples and tests: Results may differ based upon statistical variations depending upon mixing methods and equipment, temperature, application methods, test methods, actual site conditions and curing conditions.

®=Registered trademark of the North Group.

Description

FloorPro EC200 is a pigmented, solvent-free, high-build epoxy floor coating system designed to offer seamless durable floor protection against chemical attacks at applied thicknesses between 0.2-0.4mm. The system consists of pre-weighed base & hardener components and a FloorPro Colour pack, all of which contain reactive elements that are essential to the installation of the system.

A slip-resistant texture can be provided using one of a range of FloorPro Anti-slip Aggregates which have been carefully graded to ensure an even texture. With the addition of FloorPro Anti-slip Aggregates between coats, anti-slip resistant applications can be achieved in system build-up thicknesses between 0.5 -1.0mm.

FloorPro EC 200 exhibits excellent wear, abrasion, and chemical resistance and is suitable for use in a wide variety of industrial and commercial applications. It can be used to provide a surface coating with a high gloss hygienic finish or a slip-resistant coating system.

FloorPro EC 200 provides impermeable protection against common oils, greases, lubricants, aviation fuels, and hydraulic oils such as Skydrol. As in all corrosive situations, a full analysis of operating and exposure conditions is required, followed by a reference to chemical resistance data to ensure product suitability

On exposed decks, where UV resistance is required, FloorPro EC 200 is used as an intermediate coating layer topped with a UV-resistant topcoat FloorPro PU-ED

Additional Information

Typical Applications

FloorPro EC200 provides a hard-wearing, chemical & abrasion-resistant floor finish. It is ideally suited for use in wet areas where a high degree of resistance to chemicals, oils, and grease is required such as

  • Chemical manufacturing plants.
  • Pharmaceutical and other medical facilities.
  • Car production and showroom facilities.
  • Aircraft hangers and maintenance areas.
  • Warehouses with high-density traffic, and vehicle movement areas.
  • Food and beverage production areas.

Benefits

  • Excellent wear and abrasion resistance
  • Solvent-free - no odor during application.
  • Durable, low maintenance costs.
  • Superior chemical resistance
  • Smooth high gloss finish for hygienic applications
  • Slip-resistant finish in trafficable applications
  • Easy application by brush, roller, or squeegee
  • Available in a wide range of colors to improve the
  • working environment and identify slip hazard areas.
  • Specially formulated for use in the Middle East conditions
  • Ease of cleaning
Technical Data Sheet Download
Material Safety DataSheet Download
Substrate Preparation

The long-term durability of any resin floor system is determined by the adhesive bond achieved between the flooring material and the substrate. It is most important therefore that substrates are correctly prepared prior to application. These should normally have been placed for at least 28 days and have a moisture content of less than 5%. The compressive strength of the substrate concrete must be at least 25 N/mm² and its tensile strength must be at least 1.5 N/mm². The strength of the substrate must also be suitable for its final use and the types of load to which it will be subjected after system installation.

The substrate must be structurally sound. Loose or unsound concrete should be removed & made good. Surfaces must be entirely free of oil, grease, paint, corrosion deposits, dust, laitance, curing compound residues, or other surface deposits. Repair to the substrates, filling of blowholes/ voids and surface leveling must be done before coating application.

 

The preferred method for surface preparation of concrete is captive blasting. This produces a well-prepared laitance-free, the vacuum-cleaned surface to produce a lightly exposed aggregate surface. Alternatively, the use of light mechanical scabbling, grit/shot-blasting, or grinding with a diamond disk, followed by vacuum cleaning can also be utilized. Surface irregularities must be ground down or filled out with RepairPro EP FC/ RepairPro EP FCB or repair materials from RepairPro range.

Priming/ Sealing:

Priming is not normally required provided the substrate is sound, untreated, and good quality nonporous concrete. If any doubts exist about the quality of the concrete, or if it is porous it should be primed with FloorPro Primer SF. Work the primer well into the surface of the concrete taking care to avoid ponding or over-application. The primer should be left to achieve a tack-free condition before applying the topcoat. The second coat of primer may be required if the substrate is excessively porous.

Product Preparation

The base and hardener components of FloorPro EC200 should be thoroughly stirred before the two are mixed together. The entire contents of the hardener container should be poured into the base container and the two materials mixed thoroughly, then add the color pot and mix for at least 2-3 minutes using a slow-speed drill (300-400 rpm) fitted with a spiral mixing paddle until all striations have disappeared and a uniform color is obtained. Mix these components in the quantities supplied taking care to ensure all containers are scraped clean. Do not add solvent thinners at any time.

Product Application

Pour the mixed material into a clean pail and remix for a further 30 seconds. Apply by roller or squeegee to the primed tack-free surface. The first coat of FloorPro EC200 should be applied using a good quality medium-haired pile roller, suitable for epoxy resin application, or squeegee. A minimum film thickness of 200 microns should be applied. This can be increased as per the specification’s demand. When the base coat has reached initial cure (12 hours @ 20°C or 5 hours @ 35°C). The topcoat can be applied by short haired roller, at a minimum film thickness of 200 microns. Care should be taken to ensure that a continuous film is achieved

Smooth Finish:

FloorPro EC200 is a versatile product & can be applied in various application thicknesses from 200 microns to 250 microns per coat giving a DFT thickness of 0.4-0.5mm when applied as a two-coat system. To achieve a smooth finish at an application rate of 200 microns per coat use a medium pile roller or a suitable paintbrush.

Anti-Slip resistant Finish:

If a slip-resistant texture is required, the base coat shall be applied as per the standard application, but at a minimum film thickness of 250 microns. Apply aggregate to the wet base coat with the chosen FloorPro Anti-slip Aggregates at a coverage rate of approximately 0.6-1.0 kg/ m². This should be done as soon as possible after laying of base coat. The recommended procedure is to completely blind the base coat i.e., apply excess dressing aggregate to completely obliterate the base coating. Alternatively, the FloorPro Anti-slip Aggregates can be broadcast in a light random dressing to provide a less dense finish. When the base coat has reached the initial cure (12 hours @ 20°C or 5 hours at 35°C), the excess aggregate should be removed by brushing or vacuuming. The top coat can now be applied by medium haired roller, at a rate of 4.0 m²/litre. Care should be taken to ensure that a continuous film is achieved and the rough surface, caused by the aggregate, is completely sealed. Depending on the surface profile, type, and density of the FloorPro Anti-slip Aggregates used, the topcoat may consume more material than the base coat to achieve a fully sealed surface. This topcoat must be applied within 36 hours at 25°C or 24 hours at 40°C. of the application of the first coat.

Expansion Joint:

Expansion joints in the existing substrate floor must be retained and continued through the FloorPro EC200 coating. North Construction Chemicals have a range of joint sealants specifically designed for flooring, consult the technical department for advice.

Limitations:

In common with all epoxy materials, some slight shade changes may be experienced over the long term when placed in adverse exposure conditions. Any such change in shade is not regarded as being detrimental to performance.

Cleaning:

Remove the uncured products from tools and equipment using a suitable thinner immediately after use. Once hardened, the product may only be removed mechanically

Others
  • Do not apply the product on substrates with rising moisture.
  • Do not dilute the product with solvent or water.
  • Do not apply the product on dusty, crumbling or weak substrates.
  • Do not mix partial quantities of the components to avoid mixing errors; the product may not harden correctly.
  • Do not expose mixed products to sources of heat.
  • Do not apply the product directly on substrates with moisture content higher than 4% and/or with capillary rising damp
  • The temperature of the substrate must be at least 3°C higher than the dew-point temperature. Higher temperatures reduce, and lower temperatures increase the processing time.
  • The incorrect assessment and treatment of cracks may lead to reduced service life and reflective cracking
  • For exact color matching, ensure the FloorPro EC 200 in each area is applied from the same control batch numbers
  • Make sufficient material, plant, and labor available to ensure that the application is a continuous process.
  • Prior to the final coat of textured coatings, it is essential that the floor should be cleaned thoroughly prior to the application of the final coat to ensure no trapped contaminants e.g., dirt, dust, and sand.
  • Prior to application, FloorPro EC 200 and surfaces of the equipment which will come in direct contact with the material itself, should be stored undercover and protected from extremes of temperature in an air-conditioned environment immediately prior to application.
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